The current recall wave by Stellantis affects over 750,000 cars worldwide, including more than 85,000 in Germany. Hybrid models with defective high-voltage batteries and problems with the fuel system are the main focus of the reports. At the same time, brands such as Opel, Peugeot, Citroën, Fiat, DS, Alfa Romeo, Lancia, and Jeep are coming under pressure, as multiple sources of error create an increased risk. The large number of affected series demonstrates the complexity of the technical situation, as in addition to battery problems, leaks in the fuel system are also occurring, further increasing the risk of fire. (merkur: 17.11.25)
Recall Affects Jeep and Other Brands
The situation is particularly critical for Jeep models. Stellantis confirmed: “Stellantis is voluntarily recalling approximately 3,746 plug-in hybrid SUVs in Germany to address a potential fire risk. The recall affects certain Jeep Wrangler 4xe (model years 2020–2025) and Jeep Grand Cherokee 4xe (model years 2022–2026). A review of customer data led to an internal investigation, which identified 19 cases. The fire risk decreases when the battery is depleted. Therefore, vehicle owners are advised not to charge the battery. A solution is being developed. Affected customers will be notified as soon as they can schedule a service appointment. Stellantis urges vehicle owners to follow the instructions in their recall notifications.” This statement illustrates how significantly such an intervention impacts drivers’ daily lives, as a hybrid vehicle without charging has limited practical use.
Other hybrid models from the group are also receiving more public attention due to additional battery defects. Several cases indicate that the battery pack can trigger critical reactions even when completely discharged, further increasing the risk of fire.
Recall due to faulty fuel system
In parallel, the German Federal Motor Transport Authority (KBA) classifies an incorrectly tightened connection between the high-pressure line and the fuel rail as a serious cause. This can allow fuel to leak and reach hot components, creating a dangerous situation in combination with the existing fire hazard. Eleven cases have already been documented, and the number affects numerous models.
The affected series include the Opel Grandland, Corsa, Mokka, Frontera, and Astra, which together comprise more than 138,000 units worldwide. Peugeot is similarly affected, and Citroën, with its C3, C4, and C5, is also heavily involved. Fiat, DS, Alfa Romeo, and Lancia also appear on the lists, resulting in a wide range of different vehicle classes. This diversity illustrates that the problems are not limited to individual platforms, but affect the entire fuel system of certain model series whose fuel systems are under high stress.
New reports from the US worsen the safety situation
In the US, authorities are reporting additional difficulties with hybrid models caused by defective separators in the high-voltage battery. These components can cause cell damage and trigger fires while driving or stationary. Chrysler has already reported nineteen incidents, including vehicles that were previously part of a safety recall. These figures show that individual repairs do not address all risks.
An earlier recall from January already included many Jeep hybrids. Despite a software update, it is now apparent that the measure did not address all battery defects. Therefore, authorities are explicitly advising drivers to park outdoors and refrain from charging to reduce the risk of fire.
Impact on the German Market
In Germany, the first round of the recall campaign affected nearly 2,500 vehicles. The new findings significantly increase the pressure, as many owners are hoping for a permanent technical solution. The combination of a defective fuel system, an unstable high-voltage battery, an increased risk of fire, and complex error chains is causing considerable strain on the entire market. The fact that the term “recall campaign” is now being used more broadly is also increasing the authorities’ interest in a long-term, stable solution.